Lufthansa Technik Forms New Digital Tech Ops Ecosystem

Lufthansa Group is bringing together AMOS, AVIATAR, and flydocs under one unique comprehensive digital tech ops value stream. All the digital solutions remain independent but under one umbrella to jointly fast-track customers’ digitalization Lufthansa Technik says.

Lufthansa Technik is creating a Digital Tech Ops Ecosystem by incorporating Swiss AviationSoftware Ltd. (Swiss-AS) to lead the digital transformation of the aviation industry in technical asset operation. Swiss-AS, the developer of the world-leading M&E/MRO  software AMOS, is joining Lufthansa Technik Group. By bringing together AMOS with AVIATAR, the independent platform for Data & Analytics Solutions, and flydocs, the provider of Digital Records & Asset Solutions, under one roof,

Lufthansa Technik can now offer digital coverage of the tech-ops value stream: These three solutions are the pillars of the Digital Tech Ops Ecosystem that will create additional value for customers using a 
customer-centric and collaborative approach.  

The three entities remain independent but will enhance collaboration and join forces by connecting the dots between the modularly designed solutions. For the first time there will be comprehensive data 
coverage along the entire value stream in technical operations. This data, combined with the digital know-how in all three independent solution providers as well as Lufthansa Technik’s engineering  expertise will result in completely new offerings, accelerated digitalization and added value for customers. As a result, the Ecosystem will reduce MRO costs, enhance process efficiency, increase
operational stability and aircraft availability and also optimize asset values.  

The Ecosystem has five principles that will benefit the customers: it is open to collaborate and link with customers or external digital solutions, modular to make individual use of parts feasible and it is
neutral, meaning, that a customer stays independent of OEMs and MROs. It is also secure, granting customers full control and ownership of their data. Last but not least, the Ecosystem will be seamless to ensure a consistent workflow and data access across solutions.  

“We are happy to welcome our experienced and successful colleagues of Swiss-AS to the Lufthansa Technik Group. It makes us proud that the world’s leading M&E/MRO software AMOS becomes a core part of our strategic focus on digital solutions. From now on, AMOS together with AVIATAR and flydocs form the new Digital Tech Ops Ecosystem. By joining forces we are sending a clear signal that we are dedicated to driving digitalization along the entire tech ops value stream for the benefit of and together with our customers,” says Dr. William Willms, CFO of Lufthansa Technik.  

“We are convinced that AMOS, as a centerpiece of the neutral and independent Digital Tech Ops Ecosystem, can expand its strengths even better together with Lufthansa Technik and its digital Tech Ops solutions. There is great potential for AMOS on its own, but even more so in combination with AVIATAR and flydocs, ” says Dr. Claus Bauer, VP Technical Fleet Management of SWISS, the current 
shareholder of Swiss-AS.  

“While AMOS is the core system in a technical operation’s IT solutions landscape, its unparalleled integration capability is the key to ensure true end-to-end digitalization across the full value chain. Although AMOS is capable of integrating with any other market player, we believe that a tight alignment with the other Tech Ops Ecosystem solutions enables us to digitalize our customers faster using industry data exchange standards,” says Fabiano Faccoli, CEO of Swiss-AS. 

In order to push the Digital Tech Ops Ecosystem, Lufthansa Group has decided to bundle all related activities under one organizational roof. For this purpose Lufthansa Technik has purchased 100% of  Swiss-AS shares from Swiss International Air Lines. Flydocs and AVIATAR are already part of Lufthansa Technik Group. 

Rusada Expands North American Presence with Canada Office

Aviation software specialist Rusada has announced the opening of a new office in Toronto, Canada to support customers and business development in the region.

Their new location will provide access to customers in Canada and the Northeast of the U.S., with Montreal, Chicago, New York, and Washington D.C. all a short flight away.

Having commenced business in 1987, Rusada has since expanded to 8 locations around the globe from which it develops, supports, and sells its airworthiness, maintenance, and flight operations software ENVISION. The new Canadian office adds to their presence in North America, which began with their Colorado office, opened in 2017. Since then, the company has added numerous North American clients to its customer base, and established partnerships with key industry integrators. With their new office Rusada aims to continue this recent run of success and further tap into the region’s market potential.

“We are seeing a great demand for our services in the North American market.” says Julian Stourton, CEO at Rusada. “Already in our five years here we have signed some of the largest contracts in our history from both the fixed and rotary wing markets, as well as a number of maintenance providers.

“We have formed numerous partnerships with some of the leading players over here, which is helping us reach new types of customers, and positively affecting the development of ENVISION. This new office adds to the foundations we established in 2017 and sets us up to continue our growth in the years to come.”

John M. Holmes Named Chairman of the Board of Directors of AAR CORP.

AAR CORP. announced that John M. Holmes, president and chief executive officer of AAR has been named chairman of the board of directors following the retirement of David P. Storch, the company’s chairman for 18 years. Holmes will continue as president and chief executive officer of the company. 

Holmes joined AAR in 2001 as director of Mergers and Acquisitions. In 2003, Holmes moved into operations, becoming general manager of AAR’s Parts Supply business and progressively assuming responsibility of other businesses before being appointed as president and chief operating officer in 2017. In 2018, he was named president and chief executive officer of AAR, the third since the company’s founding in 1955.

Under Holmes’s leadership, AAR has achieved substantial growth in sales and profitability, while successfully navigating the company through the COVID-19 pandemic, the company says.  As chairman, Holmes will focus on strategies to drive continued growth.

Storch, the second of the company’s only three CEOs, has served as a member of the board since 1989 and as chairman of the board of AAR since 2005. He retired as chief executive officer in 2018. Under Storch’s leadership, the company grew to the leading independent provider of aviation services globally.

GA Telesis’ Flight Solutions Says Record Engine Disassembly Inputs Continue

GA Telesis (GAT) says their record year of inputs continues with the disassembly of an additional three CFM56-5B, one CF6-80C2 and one PW4056-3 engines before year-end. The engines are part of a lease return pool sourced from the company’s Asset Transaction Group and will be managed by GAT’s Flight Solutions Group (FSG) for disassembly and redistribution.

Following the dismantling and repair by FSG’s Component Solutions team, the used serviceable material (USM) will be made available to GA Telesis’ airline and MRO customers worldwide in the early months of 2023. This new inventory constitutes some of the most relevant inventory desired by airlines and MROs and represents some of the Company’s largest jet engine component product lines. This inventory will add to an already unparalleled independent USM jet engine inventory that will flow down to provide additional cost savings for GAT’s airline customers for years to come.

“This is a continuation of our leadership position in the aftermarket as we head into 2023,” said Alex Tuttle, COO of Component Solutions Group. “We very much understand our role as a critical supplier for cost-effective airline engine builds,” he added.

“The Flight Solutions Group, along with the entire GA Telesis Ecosystem, continues to drive economic supply chain solutions for the entire global USM space,” said Jason Reed, President of Flight Solutions Group. “With over 100 assets planned to be dismantled by our team in 2023, GA Telesis will continue to lead the way in the aftermarket, ensuring the lowest possible maintenance costs and reliability as a whole,” he added.

BriskHeat Selects Costa Rica for Its First Latin American Operations

BriskHeat has selected Costa Rica as the site to establish its Latin American operations and, thus, serve its end customers in the western world in less time.

BriskHeat manufactures heating parts, controls, and accessories for applications in various industries, including semiconductors, pharmaceutical and medical, transportation, agriculture, and aviation/aerospace, as well as food and injection molding, among many others. With its Costa Rican operations, the company will primarily supply the semiconductor industry with future growth opportunities in the consumer goods and life sciences sector.

Costa Rica’s facility will produce thermal blankets and insulation for heating and gas line insulation, condensation prevention, and gas/fluid uniformity. BriskHeat’s current high-volume facilities in other locations are near capacity, so this expansion will help BriskHeat grow and reduce delivery times.

Manuel Tovar, the Minister of Foreign Trade, commented, “Costa Rica serves as a location for 47 multinational advanced manufacturing companies that carry out a wide variety of operations. Briskheat selected our country as the site for its first Latin America operations – a vote of confidence that recognizes Costa Rica’s role in secure, transparent, sustainable, and resilient supply chains. We celebrate this new investment, which will create close to 250 new and quality jobs, as it contributes to our national development.”

BriskHeat is headquartered in the United States and was founded in 1949; it operates a manufacturing plant in Vietnam. Costa Rican operations – specifically, in the Green Park Free Zone in Alajuela – will now be added to their international locations.

“BriskHeat’s arrival demonstrates to us the result of positioning Costa Rica as a proximate and competitive manufacturing headquarters for serving the most demanding markets in America. This phenomenon is complemented by the great capacity of Costa Rican talent and its extensive technical knowledge in the manufacturing sector, which, according to CINDE data, registered 15% growth in job creation in the last year, for a total of more than 17,000 people employed in the industry,” added Jorge Sequeira, managing director of CINDE.

Training Agreement: BriskHeat – INA
To train Costa Rican talent in BriskHeat’s specialized process, BriskHeat developed, with the technical assistance from INA, a customized training program on manufacturing processes for thermal blankets and other skills. The company entered this partnership to have the resources necessary to guarantee its operational success and growth.
 
“In order to train Costa Rican talent to operate this specialized equipment, Briskheat developed, in partnership with INA, a training strategy based on customized curriculums that cover the manufacturing processes for thermal covers and other skills. This relationship evolved out of a need for the human talent required to guarantee the operation’s success and the company’s growth,” added Juan Alfaro, the Executive Chairman of INA.

BriskHeat plans to hire about 50 people during the remainder of 2022 and, by the end of 2023, it expects to have more than 200 employees in Costa Rica.

The company seeks people with experience in the basic handling of industrial sewing machines, assembly, and manufacturing, as well as teamwork skills. Interested applicants can apply via LinkedIn or by emailing talent@BriskHeat.com.

CPaT Announces New Contract with Argentina Airline, American Jet 

CPaT Global, a provider of distance learning for the airline and aviation industry, announced it has been awarded a new contract with American Jet S.A. CPaT will be providing ERJ 145 Aircraft System courses and our General Subjects library for their pilot training.

“CPaT is honored about this new partnership with American Jet S.A. for their pilot’s distance learning,” said Capt. Greg Darrow, vice president of sles. “CPaT is excited to support yet another Latin American airline with our industry-leading content.” 

American Jet S.A. is based out of Buenos Aires, Argentina. 

AMADA WELD TECH Releases WM-200A Industry 4.0 Ready Networked Weld Monitor

AMADA WELD TECH, Inc. has released the IIoT ready WM-200A Networked Resistance Weld Monitor, which it says enhances resistance weld monitoring capability by simplifying data capture, storage, and analysis on a networked platform, paving the way to next generation artificial intelligence and machine learning features.
The WM-200A monitors all aspects of the resistance welding process, providing vital visual and statistical feedback during research and development as well as production environments. High-resolution data capture is critical for artificial intelligence and machine learning algorithms. It also provides immediate feedback to the weld station by monitoring key aspects of the process and sending good/no good information to the process controller instantaneously during production.
Whether connected to a standalone resistance welding station, or implemented in a fully automated system, the WM-200A enables users to collect large amounts of high-resolution process data to be used for manufacturing traceability, statistical data analysis, equipment efficiency and health. Data can be stored on an on premise or cloud based server and viewed or downloaded from a remote location using the remote graphic user interface.
The WM-200A monitored inputs include current, voltage, displacement, and force. The monitor features an intuitive user interface for easy programming and quick access to view waveform and numeric data. Configurable monitoring screens enable custom viewing. The WM-200A offers high resolution data capture (up to 200 kHz sample rate) and can simultaneously monitor eight different inputs and up to four distinct windowed process limits per primary channel.
The WM-200A communicates with direct I/O and TCP/IP communication protocols; optionally, configure with an EtherNet/IP field bus to allow automated systems to communicate easily over a single communications cable. Typically, WM-200A is connected to a large display on a personal computer for easy setup and viewing of waveforms and data via WM-Inspect software GUI. Stored data is accessible by third party software suites for analysis for SPC, OEE, and equipment health. The data is also available for current and future AI/ML software algorithms.

Cirium Launches First Phase of Satellite-Based Aircraft Maintenance Tracking

Cirium has revealed the aviation industry’s first satellite-based aircraft maintenance tracking feature in its Ascend Profiles module.

Its new Ground Events feature enables aircraft and engine manufacturers, maintenance, repair and overhaul service providers, parts suppliers, lessors and insurers to monitor and predict future aircraft maintenance events.

It also helps to identify aircraft transitions and define strategies around how and where maintenance and aftermarket budgets are being allocated by operators or owners.

Jeremy Bowen, CEO at Cirium said: “We are innovators and constantly looking to surface new ideas to empower the aviation industry. By tracking each Ground Event of an airline’s aircraft, we can identify whether it was for redesigned cabins, new aircraft branding, a maintenance event, or for its return to service.”

The first phase of the new Ground Events feature captures all instances when aircraft spend over seven days on the ground and identifies the aircraft registration, airport, arrival date and time, departure date and time, ground event duration (in days) and aircraft age. For specific airlines the feature showcases the types of maintenance activity and the provider.

The new feature demonstrates the power of combining Cirium’s unrivaled fleets and advanced satellite-based flight tracking data with the MRO locations and MRO relationships data.

In one example, it shows Air France has been redesigning the cabin interiors of all 15 of their Airbus A330 fleet to match the interiors of their A350 aircraft.

This reflects the carrier’s focus on enhancing the passenger experience and benefitted the airline when air travel started to return post the COVID-19 lockdowns. All 15 A330s were ready to return to service with the new interiors installed in July 2020.

Meanwhile, the feature shows how Lufthansa returned five of their Airbus A340s, which were due for retirement, back into service as the pandemic impacted the deliveries of new aircraft.

It further records how the airline partnered with IAC in Dublin to repaint the A340s in the new Lufthansa livery and regular maintenance checks were conducted by Lufthansa Technik Malta, Lufthansa Technik Philippines, and Joramco.

Given the increased demand during the pandemic for the shipment of PPE and the rise of ecommerce, Cirium’s Ground Events data shows how Federal Express (FedEx) were able to maximize their fleet and leverage strong relationships with their maintenance provider. FedEx ramped up their cargo flights, utilizing young aircraft – around one-to-eight years old – and maintained a consistent two-year maintenance cycle.

The Ground Events feature is part of the Ascend Profiles User Interface (UI) which visualizes aircraft intelligence of airline and lessor profiles and provides quick insights around aircraft types, airport locations, OEMs, MROs and more. It is available as an app and works across desktop, mobile and tablet.

Military-Approved Portable Oil Analysis Lab Now Available For Commercial Sale

AMETEK Spectro Scientific has released a unique portable oil analysis laboratory that has delivered proven operational benefits for the U. S. Military.

Rugged, compact, and lightweight, the FieldLab series offers a comprehensive and detailed oil and particulate analysis that enables quick and effective maintenance decisions to be made. A highly reliable asset for customers operating mobile fleets, FieldLab dramatically shortens analysis turnaround times by providing rapid, accurate results within minutes. This immediately solves challenges where access to remote laboratories is expensive and results can take weeks to be returned, a problem that greatly reduces effectiveness.

Extensively trialed in the field by the U. S. military, FieldLab “M” series success resulted in multi-year supply contracts with the US Marine Corps for $8.7M, followed by a $39.9M contract to supply FieldLab 58MA to the US Air Force. FieldLab’s reliable and consistent performance for the U. S. Military enables Spectro Scientific to release the FieldLab “C” series for use in commercial applications.

The only fully portable, lab-quality oil and particulate analysis product available, it is a reliable tool for customers where access to laboratories is expensive and results typically take weeks to be returned – a problem that greatly reduces program effectiveness.

Building on a successful track record of usage by the U. S. Military, the FieldLab is now available for commercial sale to customers across a range of industries including power generation, commercial aviation, mobile service teams, heavy equipment, marine vessels, race teams and upstream oil and gas production.

FieldLab offers a swift and inexpensive method to gauge potential machine wear by determining the condition of the oil and the presence of metallic wear particles. By measuring oil condition via molecular and viscosity analysis, FieldLab enables customers to extend service life of lubricants used in their applications, optimize labor resources, and minimize disposal costs and environmental impact.

Samples can be collected from machines such as gas-powered turbines, generators, diesel engines, gearboxes, pumps and hydraulic systems and immediately tested onsite. The results are available within minutes, allowing potential customers to make near immediate time- and cost-saving decisions.

User-friendly with minimal set-up time and no routine calibration required, FieldLab produces easy-to-understand results and diagnostics within minutes in eight different languages. Comprehensive analysis is provided via an x-ray fluorescent system, Infrared grating spectrometer and kinematic viscometer. The unique mobile system is battery-operated for instant oil analysis using the touch-panel controller.  FieldLab integrates with Spectro Scientifc’s class-leading TruVu 360 expert system and data management software.

Robert Wopperer, senior director, business development, said: “We have already seen the success of FieldLab in military markets translate to our commercial customers, extending the service life of lubricants, optimizing labor resources, and minimizing disposal costs and decreasing environmental impact.”

Randi Price, product manager, said: “This one-of-a-kind ruggedized, portable laboratory will benefit those who have offshore, remote or mobile assets where routine access is limited. It also helps maintainers reduce time spent on equipment maintenance by providing fast and reliable results and ultimately increasing asset uptime.”

Velo3D to Transform its Production Operations with the Hiring of Brad Kreger as Executive Vice President of Operations 

Metal additive manufacturing technology company for mission-critical parts, Velo3D, announced it has appointed Brad Kreger as executive vice president of operations to support the company’s goals in production growth, quality standards, and cost reduction. Kreger brings decades of experience overseeing and rapidly scaling operations in hardware production, including tenures at Thermo Fisher Scientific and its subsidiary Affymetrix, and Fluidigm Corporation. He will have oversight of Velo3D’s various manufacturing facilities and their corresponding teams, reporting to Velo3D CEO and founder Benny Buller.

Kreger’s career has centered around early-stage companies that are scaling the manufacturing of hardware while also making improvements in quality and cost. In his former role as senior vice president of global operations at Fluidigm, he successfully led strategic initiatives to increase production of its mass-cytometry technology, and improve the customer experience through operational efficiencies, enhanced infrastructure and streamlined execution. 

“Running global operations at a company that is scaling as fast as Velo3D is an incredible challenge, but Brad is well suited to help us reach the next level given his extensive background working with growing companies that provide highly sophisticated hardware,” said Buller. “I look forward to seeing Brad optimize our operations to accelerate the production of our Sapphire and Sapphire XC printers, increase our manufacturing capabilities, and reach our production goals for 2023 and beyond.” 

In his new role overseeing production, Kreger will lead all operations activities at Velo3D, including global logistics, manufacturing, quality, and procurement. Kreger will also be responsible for managing partnerships with key suppliers while automating planning and procurement processes. 

“Velo3D is in a unique position, as its metal additive manufacturing technology is experiencing increasing demand to meet the needs of its customers,” said Kreger. “I’m thrilled to join such an innovative company that is transforming so many important industries in meaningful ways. I am confident we will be successful in increasing the production of the Sapphire family of printers and navigating the growth we’re forecasting in the coming year.”